Cigars: Processing Tobacco

Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco is not totally stabilized and cannot be kept long. It must next be fermented. Fermentation is a fancy process, but to make a long story brief, one can say that it's a transformation of the chemical components by oxydation.

Fermentation and Getting older

Fermentation is a pure transformation of the chemical elements that stabilizes the raw material. The process is moderately deep and fairly fast. When well fermented, a tobacco will be stored for years without damage.

Getting older is a gradual natural evolution , during which time the tobacco is going to improve its traits and to lose its "green" taste. As soon as blended in a cigar, the tobacco deserves a new period of growing older in an effort to reach a good balance between the mix components.

Why Ferment Tobacco?

Beyond stabilization and storage capability, fermentation makes the tobacco lose its raw and green taste that nobody would really like.

Who can ferment tobacco ?

It is easy to develop a few tobacco vegetation in your backyard if you like gardening. But if you wish to process it for smoking, you'll need to ferment it. If not, you may have some trouble with the taste. To ferment your tobacco properly, you want both massive quantities (hundreds of pounds) to build a bulk quantity for natural processing, or costly tools for synthetic fermentation. Our recommandation is to develop petunias (decorative tobacco crops, with plenty of colorful blossoms) and to buy Wholesale Cigars to enjoy your smoke!

Find out how to Ferment Tobacco?

To process a pure fermentation, tobacco is piled up. The burden and the natural moisture content material enable the fermentation to begin in the middle of the pile. The temperature goes up. When the focused temperature is reached, the pile is damaged and rebuilt, the outside tobacco getting inside and vice versa. And that as many times as is necessary, till the whole pile is correctly fermented. Some heavy tobaccos can need as much as six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Don't be afraid when reading that tobacco is fermented! Tobacco isn't going to be rotten! Just stabilized and smokeable without providing you with nausea. Fermentation considerably improves the unique taste.

Fermentation and High quality

Every tobacco has its own fermentation procedure. The main factors that define the process are the feel of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers are usually not fermented the identical way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to begin fermenting, giving out heat. The control of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will be cooked and deteriorate. Every type has its own optimum temperature. When it is reached, the pile needs to be opened to cease the heating process and a new pile is built with cooled down tobacco. The outside tobaccos go inside and vice-versa. For example, a darkish air cured tobacco accepts a temperature up to about 130ºF. And catastrophe can begin at 140ºF.

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